2025 Agenda

The Ecosystem has Spoken – Silo Yourself at Your Own Risk

Quality Management impacts a broad set of people and operations in an organization. At the same time, organizations rely on a significant set of systems to design, manufacture and deliver products and services to customers. From workers on the shop floor to the corporate suite, quality is top of mind.
How do the different systems in an organization interact? How do you avoid being siloed, with different teams having different views of the same information? How can a quality problem in one factory be used to ensure future problems don’t occur, regardless of the location?
An electronic Quality Management System (eQMS) stretches across an organization and can act as a hub, providing a single source of truth, ensuring everyone has consistent, accurate data enabling better decisions. This applies to each person doing their own tasks as well as at different locations, where you need to think globally, but act locally. And underlying this activity is data – from employees, production equipment and more, combining and analyzing quality data cannot only solve existing quality issues, but can prevent future problems from occurring in the first place.

This presentation will cover how an eQMS can:
• Coordinate and harmonize systems and information across an organization
• Eliminate silos
• Drive quality
• Enable continuous improvement

Welcome Reception

Join us for the Opening Night Welcome Reception, where you can mingle with fellow attendees before the event begins. Pick up your name badge, enjoy a drink, and connect with others in a relaxed, casual setting. Don’t miss this chance to start building valuable connections ahead of Wednesday’s official kickoff!

The Evolution of NDT education and Training

Join us for an insightful talk on The Evolution of NDT Education and Training, where we’ll explore the dynamic journey of Non-Destructive Testing (NDT) learning. From traditional, hands-on models to today’s innovative digital tools and e-learning platforms, this session highlights how advancements in technology and industry demands have transformed NDT training methodologies. Gain valuable perspectives on bridging generational gaps and aligning education with ever-evolving NDT standards and practices. Perfect for trainers, professionals, and students alike!

Can Everyone DIY a Vision System?

Quality is integral to the manufacturing process, spanning from start to finish, and plays a critical role in Industry 4.0 as emerging technologies and the AI wave reshape industries. Vision systems are central to automating and enhancing large portions of the quality process. This talk will break down the essential skills and tools needed to integrate vision systems into manufacturing workflows, while exploring their potential synergy with digital twin simulations through platforms like Nvidia’s Omniverse.

Connecting Metrology Data to Enable Global Quality Processes

In an era of unpredictable supply chains and complex global operations, manufacturing faces significant challenges. Leveraging metrology data can transform how organizations manage quality processes by integrating inspection management, real-time monitoring, and raw machine data into a "single source of truth." This approach empowers manufacturers to adapt swiftly and optimize quality assurance. By breaking down silos, it fosters enhanced collaboration, transparency, and trust among teams. Leveraging data diversity and intelligence elevates agility and competitiveness, ultimately shaping the future of manufacturing.

Planning Validation Pilots - Maximizing the Opportunities for Success

The most time in the project lifecycle should be invested in planning. When it comes to validating changes before they are implemented, there are opportunities to address the problem and “try on” the proposed changes before they are released to the external customer.
This presentation will present the critical elements of planning validation pilots. All industries should benefit from this presentation as it will offer approaches to increase the likelihood of successful project implementation through thoughtful planning tools and techniques.

AME People Centric Leadership: Creating an Environment in which Lean/Continuous Improvement Flourishes

Developing a passionate, engaged workforce is the recipe for a thriving, successful business. Respect for people in combination with continuous improvement is the key. But what does ‘respect for people’ really mean? While most are looking for answers, solutions, the how; success actually lies in the questions. Structured as an open conversation, in this session we will discuss what we need to do differently and the critical leadership skills and behaviors that are essential.

Nanomaterials - Key Adoption Drivers, Influences & How Nano Catalytics Wins

Most people find nanomaterials unadoptive in product manufacture given their limited manufacturing capacity, high relative expense and the dominance of energy markets. We present how to open up capacity without new plants, mitigate expense and even energy sector consumption dominance. Key to this is a counterintuitive approach to the “what must be trues” of new material and product adoption. In the case of Nano Catalytics, we’ve discovered high efficiency use technologies that improve all kinds of performance but with two orders of magnitude less performance.

The 3 Rs of Calibration; Reading, Writing, and Reviewing Accreditation Scopes, Service Requests and Calibration Certificates

Some frequent challenges for companies have to do with finding and requesting external services and ensuring measuring & test equipment being returned to service is fit for purpose and meets requirements.
These challenges and deficiencies can be addressed and prevented by having the knowledge and understanding of:
1. How to search for appropriate calibration vendors and understanding scopes of accreditation
2. What to communicate to calibration vendors so you get what you need the first time
3. How to read and interpret calibration certificates and use the data to reduce your risks and ensure better measurements.

Optimizing Quality Inspections: Steps to Smarter Planning & Execution

In this session, presented by Will Biglin, Senior Solutions Engineer at Deltek, learn how to enhance quality inspections through smarter planning and automation. Find out how advanced data collection and inspection templating can streamline processes, improve accuracy, and boost efficiency. Discover how Characteristic Management leverages automation to simplify the creation and execution of Source, Receiving, First Article, and In-Process Inspections. Plus, explore the power of OCR technology in developing effective quality inspection plans. Don't miss this opportunity to elevate your quality inspection strategies.

The Power of Lean

Lean Manufacturing is a Continuous Improvement methodology that focuses on doing things more efficiently and more effectively. Many of the concepts are deceptively simple. It’s easy to read or hear about them without understanding how big of an impact they can have. In this session, audience volunteers will become workers in an assembly line that produces writing pens. In a series of short production rounds, they will make systematic improvement that dramatically illustrates the power of Lean.

Embrace the Future with Digital-First Writing

Don't miss the opportunity to hear Eric Jefferies, President of the International Aerospace Quality Group (IAQG), discuss the transformative power of a digital-first world in quality standards. With over 25 years of experience in harmonizing standards for the aerospace, space, and defense sectors, Eric will share his vision of integrating digital requirements to enhance operational efficiency, reduce human error, and increase product quality.

Learn why moving from traditional standard writing to digital is crucial for future quality improvement and how it can help you address challenges proactively and seize emerging opportunities.

Be inspired by Eric's forward-thinking approach and understand the importance of having a skill set that combines technical knowledge with digital IT expertise. As Abraham Lincoln said, "The best way to predict the future is to create it." Be part of creating a future where quality standards keep pace with technological advancements.

Join us for this enlightening keynote that will transform your perspective on quality standards in the digital era!

Single Station Solution to Cut and Seal Thin Membranes with Ultrasonic Welding

An innovative approach to cut thin membranes including hydrophobic vent materials (PTFE and coated membranes, etc.) or hydrophilic membranes and bonding the membrane discs to a thermoplastic housing using ultrasonic welding technology at a single workstation; suitable for automated assembly machines.

Focus on Deskilling over Upskilling: How AI Empowers Engineers and Frontline Teams

AI-driven solutions are reshaping manufacturing by equipping industrial engineers with powerful tools to refine processes and drive efficiency. But true transformation happens when technology enhances not just decision-making but also frontline execution. In this 30-minute session, we’ll explore how AI accelerates process optimization, reduces inefficiencies, and supports workers in achieving greater precision. Learn how manufacturers are leveraging AI to bridge the gap between strategy and execution—boosting productivity, quality, and agility on the shop floor.

Linking CMM Inspection Results to CNC Processes

Quality validation is often done through CMM inspection in accordance to design drawings with dimensions and tolerances. Every characteristic is created by one or more elements in the CNC production process. This seminar reviews common types of linear and geometric dimensions on engineering drawings and links each one to common CNC process elements that control those characteristics. Understanding these links enables the successful quality engineer to productively engage with their organization’s manufacturing teams and processes in order to resolve quality problems.

Metrology Automation: Driving Industry 4.0 for Smarter Manufacturing

In this presentation we’ll explore how Metrology Automation is transforming quality control by delivering faster, more accurate, and repeatable inspections, enhancing productivity. By integrating advanced 3D scanning and robotic inspection systems, manufacturers can maintain the highest quality with confidence while reducing errors, minimizing rework, and improving overall efficiency. Real-time measurement data ensures consistency and compliance with industry standards, giving companies a competitive edge.

Leo Park
Director of Technology Sales - North America
3D Infotech

Leo Park has over a decade of experience in the metrology industry, specializing in automated 3D scanning, vision systems, and quality control solutions. As the Director of Sales for North America at 3D Infotech, he helps manufacturers improve efficiency, accuracy, and productivity with advanced measurement technologies. With a strong background in inspection and manufacturing automation, Leo has worked with leading aerospace, automotive, and industrial companies to enhance their quality control processes. His expertise in metrology automation enables businesses to reduce costs, improve consistency, and maintain high standards in an increasingly competitive market

Unlocking the Future: Exploring AI & Robotics for Smart Automation

Looking to improve efficiency and accuracy in your assembly or manufacturing processes? Explore the transformative world of AI and robotics in smart automation with us. Learn how these advanced technologies simplify operations, increase efficiency, and spur innovation in assembly and manufacturing. This session offers actionable insights from real-world case studies and practical implementation strategies, equipping you to steer your organization towards the future of automation.

Every Manufacturing Facility Deserves an Empowering Power Distribution System

In today's rapidly changing manufacturing landscape, adaptability is critical. Manufacturers need the ability to quickly reconfigure production equipment and workflows to meet the ever-evolving customer demands. That's why open-channel busway systems are such a game-changer. These systems empower facilities to optimize usable floor space and configure power around their production layout by offering unlimited access points and placing power directly where needed. They save time and money by cutting electrical installation and modification time up to 90%, enabling manufacturers to plan for current power needs and future changes. With open-channel busway systems, manufacturers can unlock new levels of flexibility and scalability, allowing them to stay ahead of the curve in a rapidly evolving industry.

Building a Better Product through AI

Join Gregg Bigleman for a humorous and inactivation discussion on “Building a Better Product through AI”. From Design to Manufacturing to Distribution.

Automation 301: Improving Key Steps in Your Automation Process

Everything built is created through a manufacturing process. It's never just one step, but rather a series of activities and actions that result in a finished product. These steps are often intertwined in varying degrees of order and linearity, transcending multiple facilities and multiple suppliers.

On this session, we will review the primary process steps in most automated manufacturing projects, the importance of these elements, how to approach and define each step, and then insight on maximizing outcomes from both operational and business perspectives. Real-world examples will be utilized throughout to provide context, along with tips to succeed of pitfalls to avoid.

How to Implement an Effective Torque Measurement & Calibration Progra

Manufacturing products of consistent quality requires the ability to monitor and measure torque. A torque measurement and calibration program reduces risk and ensures conformity with quality standards and regulatory compliance.

Torque measurement isn’t a single process or event in manufacturing products. It should occur in all three facets of the assembly process—prior, during, and after manufacturing. Measuring torque improves quality and process control.

Learn how to implement a successful torque testing and calibration program.

Strengthen OT Cybersecurity and Resilience

Today's Operational Technology (OT) environments are modernizing and digitizing, connecting more assets, systems, and networks to new threats and risks. With more regulations and higher expectations on the OT data than ever before, OT leaders must move quickly to improve their operations and build resilience.

This session provides a contextual perspective on operational technology management and how to improve security, continuous operation, and integration with processes and digital workflow.

Managing Delivery Times with Custom Automation

This presentation to be focused on variables impacting delivery time of custom automation solutions, how JR Automation optimizes that delivery time, and pitfalls to avoid that can hurt project schedules.

Atlas Copco's Smart Integrated Assembly - The road to the Smart Factory

Our Road to the Smart Factory concept empowers manufacturers to leverage Industry 4.0, reducing costs, optimizing production efficiency, and lowering CO2 emissions to achieve sustainability goals. As a trusted partner in Smart Factory transformation, we support companies in modernizing their manufacturing processes for a more sustainable and profitable future.

The Impact of Innovation and Technology in Shaping the Future of the Automation industry

Innovation and technology are revolutionizing the automation industry, driving unprecedented advancements in efficiency, precision, and flexible modularity. From AI-driven robotics to IoT-enabled smart factories, these innovations are reshaping traditional manufacturing processes, leading to increased productivity and reduced costs. As automation becomes more accessible and adaptable, businesses can optimize operations, streamline workflows, and stay competitive in a rapidly evolving market landscape. Embracing innovation and technology is not just a choice but a necessity for companies looking to thrive in the future of the automation industry.

Design for X

Design for X refers to design methods that ensure a particular characteristic or function is reflected in the final design. X might refer to quality criteria, such as cost or reliability. It might refer to performance characteristics, such as manufacturability or serviceability. Or, it might refer to an overall goal, such as sustainability. Regardless of what X might be, the key is to consider the endpoint early in the design stage, before decisions about materials, manufacturing processes, and assembly technology have been locked in.

In this workshop, you’ll learn how to design your products to be more manufacturable, more cost-efficient, and more environmentally friendly.

Part 1: A Practical Approach to Design for Assembly

Steven Gerdeman, Technical Advisor, HCL Software
Achieving efficient and cost-effective product assembly starts with smart design choices. In this session, we’ll explore how engineers can identify and address manufacturability challenges early in the design phase, with a focus on design for assembly (DFA). Learn how to reduce part complexity, minimize assembly time, and improve product reliability through real-world examples and best practices. Discover how integrating DFA principles can streamline your workflow, lower costs, and enhance overall product quality.

Part 2: The Role of Cost Engineers in Target Costing and Design to Cost

Jeff Miller, President, and Jill Snyder, Recording Secretary, Society of Product Cost Engineering and Analytics
In today’s competitive market, controlling costs while maintaining product value is critical for success. This presentation will explore the essential role of cost engineers in establishing target pricing during product development and the key considerations for effective design-to-cost activities.
Jeff Miller will begin by outlining the responsibilities of cost engineers within a company, explaining how they collaborate with cross-functional teams to set and manage cost targets throughout the product life cycle. This discussion will highlight strategies for balancing cost objectives with performance and quality requirements.
Jill Snyder will then delve into design-to-cost methodologies, examining how engineering and procurement teams can optimize designs to meet cost constraints without compromising functionality. She will discuss best practices, potential trade-offs, and real-world examples of successful implementation.
Attendees will gain a deeper understanding of cost engineering principles and practical insights into how companies can achieve cost-efficient designs while maintaining product integrity.

Part 3: How to Get Assembly for Free While Molding

Todd Cook, R&D Engineer, Cook Polymer Technology & Co-Founder, Polymer eClub
Sometimes, the best assembly is no assembly. If a feature can be formed or created in a part—rather than added to the part on the assembly line—then that’s one less process step engineers have to worry about. That’s one of the drivers behind in-mold assembly. In-mold assembly can be used to create a variety of plastic products with multiple materials. It can even be used to create products with articulated joints. In this session, you'll learn ways to use injection molding to accomplish assembly simultaneously.

Part 4: Proactive Design Simplification: Integrating DFMA in New Product Development

Michael Donoghue, Principle, Proactive Design Solutions Ltd.
Proactive Design Simplification™ is a forward-looking process based on DFMA aimed at defining creative solutions that reduce the design complexity driving complex processes, poor quality and excessive costs. Integrated into NPD programs, Proactive Design Simplification provides design direction by defining the product’s design, components, and processes that drive development activities with fewer items to design, source, assemble, etc. Early application identifies solutions sooner, leading the design analytically throughout the project. Proactive Design Simplification maximizes DFMA benefits, offering a proactive, analytical method for defining creative product solutions with enhanced value, intrinsic quality, and profitability.

Nissan North America’s Smyrna Vehicle Assembly Plant Tour

Discover the history and innovation behind the Smyrna Vehicle Assembly Plant on this private behind-the-scenes tour, made possible by BalTec. This experience begins with a brief video that highlights the plant’s legacy, followed by a live Q&A with one of their experts. Then, you'll board a Tram for a 45-60-minute tour, where you’ll get an up-close look of the vehicle assembly process in action. This is a unique opportunity to see the precision and skill that goes into building each vehicle firsthand.

Tour Details

• Fee: $25 per person (includes lunch and transportation to/from the plant).
• Check-in: 12:00pm (noon) at the registration desk on Level 3 concourse at the Music City Center (show venue).
• Duration: 60-90 minutes + travel time
• Convenience: The tour ends just before the Welcome Reception begins, so you’ll be dropped off back at the Music City Center in plenty of time.

Real-World AI for Manufacturing

Like many new technologies, AI has been prone to overhype, misunderstanding, misappropriation and even fear. Indeed, according to recent poll, 61 percent of Americans believe that AI could threaten the future of civilization, and more than two-thirds are worried about AI’s negative consequences.
For manufacturers, however, there is plenty to like about AI. Generative AI is transforming the design process, enabling engineers to create new products in hours or days instead of weeks or months. Machine learning is making automated inspection faster and more precise. And, AI is allowing engineers to analyze terabytes of data, in real time, to get early warning signs of machine breakdowns or supply chain disruptions.

This session will provide real-world examples of how manufacturers are using AI on the assembly line right now—and where the technology might be headed.

Part 1: Revolutionizing Preventative Maintenance: Harnessing IIoT and Industry 4.0 for Reduced Downtime and Increased Efficiency

Brian Romano, Director of Technology Development, The Arthur G. Russell Co. Inc.
Industry 4.0 is transforming the manufacturing landscape by enabling smarter, interconnected systems that enhance operational efficiency. This session explores how cutting-edge Industry 4.0 technologies—such as the Internet of Things (IoT), artificial intelligence (AI), and digital twins—are revolutionizing preventative maintenance. Attendees will learn how real-time monitoring, predictive analytics, and automated decision-making can reduce unplanned downtime and improve overall equipment effectiveness. Through case studies and industry examples, this session will provide practical insights into the implementation of these technologies, addressing both their benefits and integration challenges. Participants will leave with actionable strategies to optimize maintenance processes and leverage Industry 4.0 for a more resilient and efficient operation.

Part 2: Tracking Real-Time Performance With Visual Intelligence

Cyrus Shaoul, Ph.D., co-founder and CEO, Leela AI
For the first time, technology can capture, measure and help explain every facet of your operation, including the human-related tasks between machines. Learn how an AI-driven visual intelligence system recognizes and compares every production step across different workstations and shifts. Based on these metrics and insights, manufacturing leaders can achieve an unprecedented view of operations and discover hidden sources of waste and best practices.

Part 3: The Growing Role of AI in Manufacturing

Ravi Kunju, Chief Product and Strategy Officer, Altair Engineering Inc.
AI can influence the entire product lifecycle at all stages, however, the process of using this technology to impact manufacturing and assembly must be carefully orchestrated with the creation of digital twins and digital threads. These technologies must synergistically work, and not independently in their own silos. Every manufacturer is looking to improve quality, increase speed-to-market, reduce costs, and yet keep the planet safe. This presentation will demonstrate that these technologies, when used together, can meet these goals. Industry examples will be used to illustrate current applications, and trends highlight AI's future influence on the entire supply chain.

Part 4: Proven Strategies for Visual AI in Manufacturings

Salomon Levy, Computer Vision, RoboFlow
Discover how Visual AI is transforming manufacturing with real-world strategies that drive efficiency, quality, and cost savings. This session explores proven approaches to deploying AI-powered vision systems for defect detection, process optimization, and predictive maintenance. Learn how to overcome implementation challenges, integrate AI with existing workflows, and maximize ROI. Whether you're exploring AI for the first time or looking to enhance your current systems, this talk will provide actionable insights to help you succeed.

Brian Romano
Director of Technology Development
Arthur G. Russell Co. Inc.

Brian has been working on automation of one form or another for more than 40 years. He began his career in 1980 as a control systems engineer for a manufacturer of industrial furnaces. In 1998, he founded his own control systems integration company and ran the firm for 16 years. He has been with AGR since 2013. He’s also an adjunct professor of engineering at the University of Hartford, sharing his automation expertise with the next generation of engineers.

Happy Hour Networking Reception

End Day 1 on a high note at our Networking Reception, right on the exhibit floor! This is the perfect opportunity to unwind, connect with colleagues, and continue building relationships with industry peers. Enjoy a refreshing drink and indulge in a selection of tasty Tennessee-inspired bites along Main Street.

ISO Management System Standards (MSS) and Climate Change – The Ongoing Story

Now that ISO has introduced the climate change requirement into the management system standards, as 9001, 14001 and 45001, many organizations around the world are struggling with how to comply with this new requirement. For those in North America, this should not be huge challenge but we have seen many companies’ overthinking how to comply. With over a year in the field talking to many companies in ISO audits, let’s looks at some ideas to help your organization deal with this requirement as well as investigate the potential upcoming pitfalls.

The Power of Purpose: Linking Quality to Organizational and Personal Values

Every organization has a culture, but not every culture supports quality excellence. In this session, we’ll explore how connecting quality initiatives to meaningful outcomes motivates teams and strengthens organizational alignment. Attendees will learn how storytelling can showcase the real-world impact of quality on customers and communities, and gain actionable strategies to align personal and organizational values with a culture of quality.

Morning Mingle & Breakfast

Start your final day with a complimentary continental breakfast and coffee, served right on the exhibit floor! This is the perfect opportunity to fuel up while connecting with fellow attendees before the day gets busy. Don’t miss out on this chance to make those final, important business connections before the event wraps up.

"Best In Show" Awards Presentation

What will be the best new product on display at The ASSEMBLY Show South? You decide! To draw attention to the breadth and quality of new technologies on display, we’re holding the third annual “Best in Show” contest at the event, and you—the attendees—will be the judges.